Process

Sapphire Textile Mills is committed to comply with all applicable environmental laws and regulations, prevent pollution and continually improve environmental performance with true spirit.

Solar Energy

Capacity: 16 MW

Usage: Powers 40% of weaving and processing operations and 70% of home textiles production.

Biomass

Fuels: Rice husk, corn cob, wood residue, bagasse

Usage: Generates renewable energy to reduce dependence on fossil fuels and lower greenhouse gas emissions.

Water Management

Steam Condensate Recovery

Quantity: 60,064 tons reused (Jan-Jun 2023)

Purpose: Recycles latent heat and reduces fresh water use in steam processes.

Cooling Water Recovery

Quantity: 7,916 tons reused (Jan-Jun 2023)

Purpose: Recycles non-contact cooling water used in textile production.

Waste Management

3R strategy utilized through supply chain

Reduce: Optimizes production processes and minimizes resource consumption.

Recycle: Implements circular product design and recycling initiatives.

Reuse: Reduces landfill waste and prevents hazardous chemical discharge.

Chemical Management

ZDHC Supplier to Zero

Achievement: 100% certification

Methods: Adopts green chemistry practices, utilizes certified raw materials, and promotes digital sampling.

Green Infrastructure

Green Infrastructure

LEED Certification

LEED Platinum Certification – STM Stitching Unit

Energy Savings

25% reduction in energy use.

Water Efficiency

30% less water consumption

Sustainable Materials:

Recycled and low-emission materials used.

Indoor Air Quality:

Advanced ventilation for a healthier work environment.

Waste Reduction:

Over 50% of waste diverted from landfills.

6 S

Sort

Organize and remove unnecessary items from the workspace.

Set in Order

Arrange tools, materials, and equipment for easy access and efficient workflow.

Shine

Clean and maintain the workplace to ensure safety and productivity.

Standardize

Establish consistent practices and procedures for tasks and operations.

Sustain

Maintain and continually improve the 6S process for long-term efficiency.

Safety

Integrate safety practices into all steps to ensure a secure working environment.

I.E – Multi-skill development center

  • Multi-skill Development Center
  • Training Facility
  • Skills Training
  • Cross-functional Learning
  • Employee Empowerment
  • Versatility
  • Operational Excellence

Kaizen

  • Continuous Improvement
  • Employee Involvement
  • Waste Reduction
  • Resource Optimization
  • Standardization
  • Problem-solving
  • Incremental Change

Get In Touch

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