Processing

Weaving a sustainable future

Sapphire Textile Mills is a leading manufacturer with a footprint spanning continents. The company proudly serves clients across Europe, the US, Japan, and China, consistently exceeding expectations with a commitment to excellence.

Product Range

Home Textile

Home Textile

Home Textile Fabrics - Special Printing Effects:

  • puff/emboss printing
  •    gold and silver printing
  •    discharge printing
  •    thermochromic printing
  •    glow in the dark printing
  •    metallic and pearl printing
  •    print with fragnance/perfume
  •    burn-out printing
  •    foil printing (gold, silver and multi-color)
  •    fluorescent color printing
  •    two-tone effect printing
  •    rainbow effect
  •    white and matte printing
  •    sear sucker effects
  •    muslin with 2 & 3 layers of printing
Home Textile
Workwear Fabric Dyeing

Workwear Fabric Dyeing

  •    Disperse, VAT, reactive, acid, cationic dyes
  •    Protective wear with hi-visible shades (yellow, orrange) passing ISO EN 20471.
  •    Workwear fabric with comfort stretch having XLA high performance.
  •    Special uniforms with post-cure and soil release finish
  •    Hospital wears with antibacterial and antiviral finishs
  •    Police uniforms 
workwear
Fashion Wear Fabric

Fashion Wear Fabric

Dyeing and printing of fashion fabrics

 

  • Bottom Wear with Super Stretch, Comfort stretch, Normal Stretch, Mechanical Stretch.
  • Special 100% Tencel Shirts
  • Special Bamboo Viscose Shirts
  • Mens Shirts with Easy Care Finish
  • Ladies Fashion Articles

   - Poly satins

   - Poly crepe

   - Silk

   - Variety of khaddar

   - Chiffon dupatta 

   - Lawn and cambric dyeing and printing

   - Poly organza

   - Tissue and thamooz silk

fashion
Institutional Fabrics

Institutional Fabrics

  • institutional fabrics with high whiteness and less tint
  • high white recycled polyester fabrics
  • panel fabric for table covers (dyed and whites)
  • special yarn dyed effects
  • micro-polyester fabrics
  • high white polyester fabrics
  • high thread counts (t250, t300, t500, t700, t1000) dyeing and printing
functional industrial
Dyeing and Printing of Fabric Blends

Dyeing and Printing of Fabric Blends

Dyeing and printing of  fabric with these compositions

  • 100% virgin and recycled cotton
  • Polyester and cotton blends
  • Cotton and recycled polyester blends
  • 100 % tencel
  • Bamboo viscose and cotton blends
  • 100% viscose
  • Viscose and cotton blends
  • Silks
  • Cotton lycra
  • Poly cotton lycra
  • Poly cotton XLA
  • Cotton XLA
  • Modacrylic and cotton
  • Nylon and cotton
  • Cordura
  • Non-woven of nylon and cotton
  • Linen
  • Linen and cotton linen
  • Chitosan modal
  • Volcanic and tencel
  • Chitosan and tencel
  • Cotton and sorona
  • Naia and cotton
Dyeing and Printing of Fabric Blends
Performance Finishes

Performance Finishes

Performance Fabric with special finishes

  •    Water-repellents
  •    Soil release
  •    Anti-microbial
  •    Anti-odour
  •    Cool finish
  •    Crease resistant finish
  •    UV protection
  •    Super Soft
  •    Easy care
  •    Phase change finish
  •    Non permanent fire retardant
  •    Anti-viral finish
  •    Mosquito/Insect-repellent finish
  •    Air permeability/down proof finish
  •    Inherent fire retardant
  •    Anti-pilling
  •    Post cure finish
  •    Heavy Rarsed and brushed fabrics
  •    Peached fabrics 
Performance Finishes

Hardware

Pretreatment

  • 2 Singeing & Desizing By Osthoff
  • 2 Bleaching Plants By Benninger
  • 2 Mercerizing Machine By Benninger
  • 1 Washing Machine By Goller Sintensa
  • 1 Washing Machine By Mezzera 
pretreatment
Printing

Printing

- Rotary Printing

  • 2 Rotary printing machines by Efi Reggiani with 15 and 16 colors.

 

-Digital Printing:

  • 4 Digital Machines By Efi Reggiani

  • 1 Digital Hyper Machine By Efi Reggiani with High Speed to enhance Printing Capacity.

  • 1 Digital Machine By Konica Minolta

 

- Engraving:

  • State of the art engraving (Laser engraving, Screen Exposing)

Dyeing

- Continuous Dyeing

  • 1 Thermosol Dyeing Machine By Monforts

  • 1 Pad Steam By Benninger

  • Fully Automatic Dosing of dyes and Chemicals on Machine.

 

- Exhaust Dyeing

  • A range of exhaust dyeing machines like, Atmospheric and Pressure Jiggers, Soft Flows, Jets.

Dyeing
Finishing

Finishing

  • Fully automatic dosing of chemicals on machines

  • 8 Stenters By Bruckner

  • 2 Sanforize MAchines By Monforts

  • 2 Sanforize Machines By Cibitex

  • 1 Raising Machines By Mario Crosta

  • 1 Peaching/Emzarize Machine By Lafer

Quality Testing Lab

  • State of the Art Lab

  • Testing of fabric according to European, American, Chinese and Astrelian Methods

  • Chmeical Testing of Fabrics

  • Quality Control and Quality Insurance for Customer satidfaction

  •  Research and development regading Sustainability, Customer satisfaction, Cost effectiveness

Quality Testing Lab
TestMethod
Fabric WidthISO 3932ASTM D 3774
Yarn countISO 7211-5ASTM D 1059
Ends/PicksISO 7211-2ASTM D 3775
Fabric WeightISO 3801-5ASTM D 3776-C
Blend RatioISO 1833AATCC 20/20A
WhitenessCIE 
PhDrop Test 
TegawaBlue scale 
Absorbency
Capillary 
Drop Test 
FarmaldehydeISO 14184-1 
pHISO 3071AATCC 81
SkewBS 2619;1990ASTM D 3882
Bow  
Skewness AATCC 179
Dimensional changeISO 6330 + ISO 15797AATCC 135
Appearance AATCC 124
Tear Strength
ISO 13937-1ASTM D 1424
ISO 13937-2 
ISO 13937-3 
ISO 13937-4 
Tensile Strength
ISO 13934-1ASTM D 5034
ISO 13934-2ASTM D 5035
Seam StrengthISO 13935-2ASTM D 1683
Seam SlippageISO 13936-1 
Water Repellance(Spray test)ISO 4920AATCC 22
Air PerabilityISO 9237ASTM D 737
ICI Pilling BoxISO 12945-1 
Oil Repellance(Drop)ISO 14419AATCC 118
Water Repellance(Drop) AATCC 193
Soil Release AATCC 130
Martindale pillingISO 12945-2ASTM D 4970
Martindale Abrasion
ISO 12947-2 
ISO 12947-4 
ElongationISO 14704-1ASTM D 3107
Growth  
Stretch And Recovery  
C/F To RubbingISO 105X12AATCC 8
C/F To WashISO 105 CO1~CO10AATCC 61-2A
C/F To DrycleaningISO DO-1AATCC 132
C/F To WaterISO 105 EO1AATCC 107
C/F To PerspirationISO 105 EO4AATCC 15
C/F to LightISO 105 BO2AATCC 16.3 20hours
C/F To Chlorine Bleach AATCC/ASTM TS-001
C/F To Non-Chlorine Bleach AATCC/ASTM TS-001

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