Processing
Weaving a sustainable future
Sapphire Textile Mills is a leading manufacturer with a footprint spanning continents. The company proudly serves clients across Europe, the US, Japan, and China, consistently exceeding expectations with a commitment to excellence.
Product Range
Home Textile
Home Textile Fabrics - Special Printing Effects:
- puff/emboss printing
- gold and silver printing
- discharge printing
- thermochromic printing
- glow in the dark printing
- metallic and pearl printing
- print with fragnance/perfume
- burn-out printing
- foil printing (gold, silver and multi-color)
- fluorescent color printing
- two-tone effect printing
- rainbow effect
- white and matte printing
- sear sucker effects
- muslin with 2 & 3 layers of printing
Workwear Fabric Dyeing
- Disperse, VAT, reactive, acid, cationic dyes
- Protective wear with hi-visible shades (yellow, orrange) passing ISO EN 20471.
- Workwear fabric with comfort stretch having XLA high performance.
- Special uniforms with post-cure and soil release finish
- Hospital wears with antibacterial and antiviral finishs
- Police uniforms
Fashion Wear Fabric
Dyeing and printing of fashion fabrics
- Bottom Wear with Super Stretch, Comfort stretch, Normal Stretch, Mechanical Stretch.
- Special 100% Tencel Shirts
- Special Bamboo Viscose Shirts
- Mens Shirts with Easy Care Finish
- Ladies Fashion Articles
- Poly satins
- Poly crepe
- Silk
- Variety of khaddar
- Chiffon dupatta
- Lawn and cambric dyeing and printing
- Poly organza
- Tissue and thamooz silk
Institutional Fabrics
- institutional fabrics with high whiteness and less tint
- high white recycled polyester fabrics
- panel fabric for table covers (dyed and whites)
- special yarn dyed effects
- micro-polyester fabrics
- high white polyester fabrics
- high thread counts (t250, t300, t500, t700, t1000) dyeing and printing
Dyeing and Printing of Fabric Blends
Dyeing and printing of fabric with these compositions
- 100% virgin and recycled cotton
- Polyester and cotton blends
- Cotton and recycled polyester blends
- 100 % tencel
- Bamboo viscose and cotton blends
- 100% viscose
- Viscose and cotton blends
- Silks
- Cotton lycra
- Poly cotton lycra
- Poly cotton XLA
- Cotton XLA
- Modacrylic and cotton
- Nylon and cotton
- Cordura
- Non-woven of nylon and cotton
- Linen
- Linen and cotton linen
- Chitosan modal
- Volcanic and tencel
- Chitosan and tencel
- Cotton and sorona
- Naia and cotton
Performance Finishes
Performance Fabric with special finishes
- Water-repellents
- Soil release
- Anti-microbial
- Anti-odour
- Cool finish
- Crease resistant finish
- UV protection
- Super Soft
- Easy care
- Phase change finish
- Non permanent fire retardant
- Anti-viral finish
- Mosquito/Insect-repellent finish
- Air permeability/down proof finish
- Inherent fire retardant
- Anti-pilling
- Post cure finish
- Heavy Rarsed and brushed fabrics
- Peached fabrics
Hardware
Pretreatment
- 2 Singeing & Desizing By Osthoff
- 2 Bleaching Plants By Benninger
- 2 Mercerizing Machine By Benninger
- 1 Washing Machine By Goller Sintensa
- 1 Washing Machine By Mezzera
Printing
- Rotary Printing
2 Rotary printing machines by Efi Reggiani with 15 and 16 colors.
-Digital Printing:
4 Digital Machines By Efi Reggiani
1 Digital Hyper Machine By Efi Reggiani with High Speed to enhance Printing Capacity.
1 Digital Machine By Konica Minolta
- Engraving:
State of the art engraving (Laser engraving, Screen Exposing)
Dyeing
- Continuous Dyeing
1 Thermosol Dyeing Machine By Monforts
1 Pad Steam By Benninger
Fully Automatic Dosing of dyes and Chemicals on Machine.
- Exhaust Dyeing
A range of exhaust dyeing machines like, Atmospheric and Pressure Jiggers, Soft Flows, Jets.
Finishing
Fully automatic dosing of chemicals on machines
8 Stenters By Bruckner
2 Sanforize MAchines By Monforts
2 Sanforize Machines By Cibitex
1 Raising Machines By Mario Crosta
1 Peaching/Emzarize Machine By Lafer
Quality Testing Lab
State of the Art Lab
Testing of fabric according to European, American, Chinese and Astrelian Methods
Chmeical Testing of Fabrics
Quality Control and Quality Insurance for Customer satidfaction
Research and development regading Sustainability, Customer satisfaction, Cost effectiveness
Test | Method | |
Fabric Width | ISO 3932 | ASTM D 3774 |
Yarn count | ISO 7211-5 | ASTM D 1059 |
Ends/Picks | ISO 7211-2 | ASTM D 3775 |
Fabric Weight | ISO 3801-5 | ASTM D 3776-C |
Blend Ratio | ISO 1833 | AATCC 20/20A |
Whiteness | CIE | |
Ph | Drop Test | |
Tegawa | Blue scale | |
Absorbency | Capillary | |
Drop Test | ||
Farmaldehyde | ISO 14184-1 | |
pH | ISO 3071 | AATCC 81 |
Skew | BS 2619;1990 | ASTM D 3882 |
Bow | ||
Skewness | AATCC 179 | |
Dimensional change | ISO 6330 + ISO 15797 | AATCC 135 |
Appearance | AATCC 124 | |
Tear Strength | ISO 13937-1 | ASTM D 1424 |
ISO 13937-2 | ||
ISO 13937-3 | ||
ISO 13937-4 | ||
Tensile Strength | ISO 13934-1 | ASTM D 5034 |
ISO 13934-2 | ASTM D 5035 | |
Seam Strength | ISO 13935-2 | ASTM D 1683 |
Seam Slippage | ISO 13936-1 | |
Water Repellance(Spray test) | ISO 4920 | AATCC 22 |
Air Perability | ISO 9237 | ASTM D 737 |
ICI Pilling Box | ISO 12945-1 | |
Oil Repellance(Drop) | ISO 14419 | AATCC 118 |
Water Repellance(Drop) | AATCC 193 | |
Soil Release | AATCC 130 | |
Martindale pilling | ISO 12945-2 | ASTM D 4970 |
Martindale Abrasion | ISO 12947-2 | |
ISO 12947-4 | ||
Elongation | ISO 14704-1 | ASTM D 3107 |
Growth | ||
Stretch And Recovery | ||
C/F To Rubbing | ISO 105X12 | AATCC 8 |
C/F To Wash | ISO 105 CO1~CO10 | AATCC 61-2A |
C/F To Drycleaning | ISO DO-1 | AATCC 132 |
C/F To Water | ISO 105 EO1 | AATCC 107 |
C/F To Perspiration | ISO 105 EO4 | AATCC 15 |
C/F to Light | ISO 105 BO2 | AATCC 16.3 20hours |
C/F To Chlorine Bleach | AATCC/ASTM TS-001 | |
C/F To Non-Chlorine Bleach | AATCC/ASTM TS-001 |
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